5 Advantages of Carbon Digital Light Synthesis (DLS) 3D Printed Parts

by | May 15, 2023 | Uncategorized

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When it comes to manufacturing custom 3D printed parts quickly, accurately and consistently, carbon Digital Light Synthesis (DLS) technology offers a number of advantages when compared to other common 3D printing methods, such as Digital Light Processing (DLP) and Selective Laser Sintering (SLS).

Also referred to as Continuous Liquid Interface Production (CLIP), DLS 3D printers can streamline the manufacturing of high-quality, fully dense parts with tight tolerances and outstanding surface finishes.

  1. Production-Quality Printed Parts with Full Density

    Carbon DLS printing can reliably manufacture production-ready parts with a high level of infill density. The ability to print end-use quality parts streamlines all design phases and helps you seamlessly transition your project into full-scale production. DLS printed parts are also perfect for on-demand production applications and just-in-time (JIT) manufacturing projects.

  2. Quick Turnaround and Rapid Production Capabilities

    The speed afforded by DLS 3D printing is highly beneficial for both quick-turnaround production and rapid prototyping projects. Whether you are trying to beat your competition to market or streamline the process of design iteration, carbon DLS is an ideal solution.

  3. Greater Material Flexibility

    Compatible with a variety of elastomers and a wide range of engineering-grade rigid materials, carbon DLS offers greater versatility in design for your products. Compared to many other 3D printing methods, DLS lets us choose a more optimized material for each custom application – optimized for manufacturing quality and consistency, as well as cost.

  4. Extremely High Quality and Consistency

    In terms of quality and consistency, carbon DLS 3D printing is in the top tier of additive manufacturing processes. The technology is able to consistently produce fully dense isotropic parts which are stronger, more reliable, and higher quality in appearance.

  5. A Better Surface Finish for Premium Aesthetics

    Speaking of appearance, DLS printed parts offer an outstanding surface finish, giving your products a premium aesthetic. Essentially, the superior structure of DLS printed plastics runs all the way through the structure of the part and shines through at the surface. Gone are the days of cheap-looking brittle parts, with DLS 3D printing offering an appearance comparable to injection molded plastics.

The Greater Michigan Region’s Leading 3D Printed Part Manufacturer

Elite Mold and Engineering is an experienced American contract manufacturer offering state-of-the-art additive manufacturing services via carbon DLS 3D printing technology.

Our company has built a reputation on unparalleled quality, consistency, and customer service in the realm of plastic injection molding since 1982. We are an ISO 9001:2015 and ITAR registered domestic manufacturer specializing in a wide range of industries – from precision aerospace and automotive components to cutting-edge industrial and medical tech.

Communication

By utilizing domestic tooling, you can benefit from improved communication with your tooling vendor. No more late-night meetings or waiting days for a response from an overseas vendor. Instead, with both parties in the same or similar time zone, you can ensure timely communication that aligns with your schedule. Moreover, this approach allows you to save valuable time and money on travel expenses for potential tryouts.

Confidentiality & ITAR

When working on a highly confidential or new design, where getting to the market first is crucial, confidentiality becomes an absolute necessity. By partnering with a domestic U.S. supplier that possesses complete in-house mold construction capabilities, you can have greater confidence in the security of your data, knowing that it will not be shared without your knowledge. This is particularly essential for government projects that require ITAR data protection, making the utilization of a domestic tooling vendor a mandatory requirement.

No Additional International Shipping or Tariff Cost

With a domestic tooling supplier, you can avoid additional charges such as international freight, customs, and tariffs. The savings on shipping costs can help offset the price differences between low-cost country tooling and domestically built options. Furthermore, by choosing domestic suppliers, you can avoid delays caused by mold transportation via ocean freight or costly airfreight shipments. Saving both time and money is made possible with a domestic tooling supplier.

Qualification All In One Place

When constructing and qualifying a mold, it is essential to possess prior knowledge of any modifications or tuning that have already been undertaken. By opting for domestic mold construction, your chosen provider can ensure that they possess a comprehensive understanding and documentation of all prior work completed on the mold. This facilitates a more efficient problem-solving process and enables effective troubleshooting of potential flaws.

Let Elite Become Your Preffered Domestic Tooling Partner

Elite Mold & Engineering has been crafting top-notch plastic injection molds domestically in the United States for nearly four decades. Our talented team of experienced designers and skilled professionals in the Tooling Department are dedicated to constructing robust, high-quality, and efficient molds tailored to meet your specific project requirements.

Discover the multitude of benefits when you choose a domestic tooling source. With our expertise, experience, and commitment to quality, we provide a multitude of key advantages that will streamline your operations. Our local presence ensures seamless communication, offering you the convenience of direct and efficient collaboration. Elite’s stringent quality control measures guarantee precision and reliability, delivering top-notch tooling solutions tailored to your specific needs. Also, by choosing a domestic source, you support local businesses and contribute to the growth of your community. Our quick turnaround times ensure that you stay ahead of the competition, enabling you to meet even the tightest project deadlines. Embrace the numerous advantages of a domestic tooling source and watch your productivity soar.